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Demand Planning, LLC
Post Office Box 261
Lexington, MA 02420

617.297.2385

 

 

Consulting: S&OP Process Design and Re-engineering

Sales and Operations Planning Process thrives on collaboration and honest communication between key organizational players.  Our process design approach is driven by the understanding of key touch points in the organization and how effective demand and supply communication among these touch points can be improved.  This is a unique process embodying several information sharing sessions and decision forums, with the final intent to generate an organizational Plan and key Sales and Operations issues for the top organizational  manager to decide on.  

Our Engagement will start with a quick Diagnostic of the current planning process that will study the financial planning, demand forecasting and management, rough cut and finished goods planning, and constraints management.  We will also analyze the current score-card and metrics process. 

This will be followed by the design and implementation of a customized S&OP process that will be a cross-functional effort with commitment from all players. 

Our Consulting model employs the six-sigma methodology of

1. Define
2. Measure
3. Analyze
4. Improve and Control (DMAIC).

The Key steps in an S&OP process re-design:

  1. Assess the key objectives of the Planning Process- Identify and Involve stakeholders in Sales, Supply Planning, Operations, Marketing, and Finance during the process definition phase.  Interview key General Managers and understand their informational needs from the Sales and Operations Planning process. 
  2. Identify the key pain points
  3. Identify the Key Component Meetings
  4. Design Content and Timing of Meetings
  5. Meeting Templates- we will help you design appropriate templates and summary reports to facilitate the meetings to be focused on key issues and arrive at a consensus recommendation. Demandplanning.net, with a vast collection of process reports in its knowledgebase, will help you design a template that is customized to the process needs.
  6. Supply Collaboration Process
  7. Budget Shortfall Review- Depending on the pain points of the current organizational process, we  design this meeting to reconcile top-down financial and marketing forecasts with the operational demand plan.  The GAP identification and resolution is a major part of the Sales and Operations Planning Process. 
  8. Exception Management
  9. Sales, Operations and Inventory Planning- This is a key part of the Operations Planning and review.  The organizational consensus team will examine the Sales, Production and Inventory Plans and discuss major issues and bottlenecks
  10. Supply constraints and Scenario Management
  11. Value Chain Metrics- The Sales and Operations Planning process will be guided by the various value chain metrics that highlight performance and pin point areas of improvement.  The Metrics should be a good indicator of the state of the business and should call for quantifiable corrective action.  The design of the metrics should help you align incentives holistically to help achieve the organizational objectives.  The key metrics include customer service (FTFR), inventory targets, forecast accuracy, on-time delivery, order cycle times. Demandplanning.net will help you design metrics customized to how various functional players are aligned in your organization.  With our research and analytics in this area, we have a unique advantage in designing proper Supply Chain Metrics and implementation.

Because of the diverse experience of DemandPlanning.Net Consultants, we can design and deliver the process competitively. We add value to your process design in two ways:

1. With our knowledge base of best practices and the benchmark industry process, we can analyze and recommend processes and benchmarks rather quickly.
2. Our central philosophy is exception management grounded in the Six-Sigma principles. This helps design a very effective process that is time-efficient as well.

For more information contact or click here.

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